Hyperturn 200 Powermill
- Main spindle for turning and milling operations
- Milling spindle for flexible turning, drilling and milling operations:
- two versions of milling spindles available - either with high torque (6.500 rpm / 630 Nm) or high spindle speed (10.000 rpm / 340 Nm)
- Up to 200 tool magazine positions
- Additionally equipped with a 3-positions pick-up magazine for tools up to a length of 1000 mm
- emcoNNECT – Digital Process Assistant
Technical data
- Travel in X/Y/Z: 915 // +/-300 // 3100-4100-5100-6100
- Max. turning diameter: 1000 mm
- Max. part length with tailstock: 3200 / 4200 / 5200 / 6200
- Swing over bed: 1050 mm
- Distance between centers: 3200 / 4200 / 5200 / 6200
- Rapid motion speeds in X/Y/Z: 30 / 30 / 30 m/min
- Feed force in X/Y/Z: 3000 / 2000 / 3000 N
- Max. speed: 1800 U/min
- Spindle nose: A2-15''
- Max. drive power: 84 kW
- Max. torque: 6410 Nm
- Max. speed: 1800 U/min
- Spindle nose: A2-15''
- Max. drive power: 84 kW
- Max. torque: 6410 Nm
- Number of tool stations: 50 / 100 / 200
- Tool holder: HSK-T 100 / PSC80 (Capto C8)
- Max. speed: 6500 (10000) U/min
- Max. torque: 630 (340) Nm
- Dimensions (LxWxH): 12400-13400-14400-15400 x 4000 x 3400 mm
- Machine weight: 30000 - 45000 kg abhängig von Typ/Zubehör
Highlights
RAM system in Box in Box structure
- Moving column. Is constructed like the EMCO MECOF machines with a „Box-in-Box“ RAM structure. Thus, optimum rigidity and stability are ensured and high accuracy machining is guaranteed. The B-axis is equipped with a torque motor and integrated into the Ram design.
High-performance main spindle for heavy cutting
- For turning and milling operations, equipped with 84 kW and 6400 Nm torque. Sealing air, working area coolant and programmable clamping pressure are standard features on the Hyperturn 200. One or more programmable NC steady rest can assist the processing.
The tailstock is 100% programmable using the control
- The tailstock is 100% programmable using the control. With the highquality and precisely-dimensioned MK6 quill, all operations can be supported or extended with the counter spindle thanks to the machine modular construction.
Hyperturn 200 Powermill
Overall dimensions/Work space
Arbeitsraum
- Work Area
Installation plan
- Installation plan
Options/Accessories
Band filter system with high-pressure coolant pumps
- A coolant pressure of 25/40/60/80 bar can be set as necessary. This enables coolant-fed drilling and milling tools to be used to their best advantage.
EMCO tool breakage monitoring system
- The tool status is monitored by evaluating the load on the various axis drive motors. Excessive loads point to wear or broken tools. Too low a load indicates a tool is missing.
Software/Control
Sinumerik 840D sl for Hyperturn 200 Powermill
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Show details Hide detailsShopturn-Shopmill/machining cycles, Machining simulation, Tool management, EMCO Diagnostics, etc.
The Sinumerik 840D sl with Operate user interface is ergonomically located at EMCO on the left of the work area and can be swivelled approx. 120° and - with the Hyperturn 200 - also be moved. Shopturn dialog programming, RJ45 and a 230 volt outlet on the side are included in the standard version as well as a robust OP19“ touchscreen for industrial use.
emcoNNECT - Digital Process Assistant
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Show details Hide detailsFor increased productivity and efficiency in production.
emcoNNECT facilitates easy access to digital production – all important information and systems are accessed centrally on the machine. The familiar NC control and hence the familiar operation of the machine remain unchanged.
A clear and compact overview of the machine state, the machine data and the operating mode is available at a glance thanks to the emcoNNECT Dashboard. The hardware basis of the emcoNNECT control centre is a 22“ multi-touch display teamed with an industrial PC and a keyboard including HMI hotkeys for easy and intuitive operation via a user interface optimised for touchscreen use.
Included as standard equipment in the Siemens machine version (Siemens 840D sl).
Esprit (optional)
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Show details Hide details
The sensational CAM solution for turning and turning/milling. ESPRIT greatly simplifies the programming of complex machining processes and significantly reduces set-up times.
Applications:
- Complete CNC programming for up to 22-axis turning
- Turning/milling for single-spindle lathes
- Turning/milling for multi-carriage turning centers
- Turning/milling for multi-tasking machine tools including B axis
Simulations:
- Dry runs in dynamic volume view
- Shaded in the entire working environment: Machine tool, clamping devices, blank and workpiece
- Extensive collision detection: Tool, blank, workpiece clamping devices and target/actual workpiece comparison
EMCO CPS Pilot (optional)
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Show details Hide detailsEMCO CPS PILOT is the virtual EMCO machine on the PC. The operator works at an external programming station with an image of the machine in simulated operation. Therefore, NC programs can be planned, programmed, simulated and honed.
The result is 100 % production reliability, up to 80 % shorter set-up times and an enormous increase in productivity and operating efficiency.
- 100 % identical behavior of machine and PC
- Collision monitoring for clamps, parts, tools, tool holders and machine components
- Collisions can be completely eliminated before they even happen
- The machine's productivity is maximized
- Perfect tuning of both tooling systems
- Resimulation and optimization of existing NC programs
- Fewer rejects
- Ideal for internal machining and operator training courses (no machine downtimes!)
- Very little training required, as identical with the machine's user interface
Download
| Filename | Date | |
|---|---|---|
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CNC_Multitasking_machine_Hyperturn_200_01 | 21.08.2018 |
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Emco-Case_Zenit_EN_screen | 26.06.2018 |
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Emco-Case_Zenit_TA_Screen | 25.06.2018 |
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Emco-Case_Wintersteller2018_EN | 11.09.2018 |