Maxxturn 95

Maxxturn 95

Main spindle
Tool turret
Driven tool for milling and drilling machining
Y axis directly implemented in machine construction
Steady rest for the machining of shafts
Siemens 840D sl control
emcoNNECT - Digital Process Assistant

Technical data

Work area

Travel in X/Y/Z: 303 / 140 / 1160 mm
Bar diameter: 95 mm
Max. turning diameter: 450 mm
Swing over bed: 700 mm
Rapid motion speeds in X/Y/Z: 24/12/30 m/min

Main spindle

Max. speed: 3500 rpm
Spindle nose: A2-8
Max. drive power: 33 kW
Max. torque: 800 Nm

Tailstock

Automatic tailstock: Yes
Inner cone: MK4
Travel (automatic): 850 mm

Tool turret

VDI size: 40
Number of tools: 12
Driven tools: 12
Max. speed: 4000 rpm
Max. drive power: 8 kW
Max. torque: 35 Nm

General data

Dimensions (LxWxH): 4750 x 2050 x 2200 mm
Machine weight: 10400 kg

Highlights

Production of shafts with toothing up to module 3

Production of shafts with toothing up to module 3
Production of shafts with toothing up to module 3

Tool turret

Tool turret
Tool turret

Control panel

Control panel
Control panel

Chip conveyer

Chip conveyer
MAXXTURN 95 with chip conveyer

Maxxturn 95

  • High thermostability and precise machining
  • High rapid motion speed
  • Very stable Y axis with long travel High-precision C axis
  • Driven tools 12 time VDI40 axial turret with single-motor engineering and block tool system
  • Very compact machine layout
  • State-of-the-art control technology from Siemens of Fanuc for simple dialog-supported programming

Overall dimensions/Work space

Work area

Work area
Work area

Machine layout

Machine layout
Machine layout

Workpieces

Tool turret disc

Tool turret disc
Tool turret disc made of steel

Drive shaft

Drive shaft
Drive shaft made of steel

Wheel

Wheel
Wheel made of aluminium

Application area

  • Hydraulic/pneumatic components
  • Motors and vehicle parts
  • Medical engineering
  • Sliding and rolling bearings parts 
  • Materials handling technology
  • Fixing systems etc.

Versions

Maxxturn 95
Maxxturn 95

Maxxturn 95 (Siemens)

Maxxturn 95 (Siemens)
without driven tools

Maxxturn 95 M (Siemens)

Maxxturn 95 M (Siemens)
with driven tools and C axis

Maxxturn 95 MY (Siemens)

Maxxturn 95 MY (Siemens)
with driven tools, C axis and Y axis

Options/Accessories

Steady rest

Steady rest
Various choices: single or double steady rest in different sizes with towing system or NC drive.

EMCO tool break monitoring

EMCO tool break monitoring
The tool status is monitored by evaluating the load on the various axis drive motors. Excessive loads point to wear or broken tools. Too low load indicates a tool is missing.

Band filter with high-pressure coolant pumps

Band filter with high-pressure coolant pumps
A coolant pressure of 25/40/60 or 80 bar can be set as needed. This enables coolant-fed drilling and milling tools to be used to their best advantage.

Electronic handwheel – 840D sl

Electronic handwheel – 840D sl
Portable electronic hand-wheel for SIEMENS  control. Offers a convenient manual operation of the machine also with open machine door.

Automation

Gantry Loader Maxxturn 95

Gantry Loader Maxxturn 95
Universal loading and unloading for preformed blanks and parts. Using the multiple grippers and handling systems the gantry loader can be customized to your individual needs.
Show details Hide details

EMCO Short-bar Loader LM1500

EMCO Short-bar Loader LM1500
The EMCO LM1500 is the perfect solution for the automatic reloading of pre-cut bars up to 1500 mm. The adavantage: small footprint and short loading times through shorter strokes. The control unit is perfectly adapted to the interface of the machine. 
Show details Hide details

Software/Control

Sinumerik 840D sl incl. ShopTurn and emcoNNECT

Sinumerik 840D sl incl. ShopTurn and emcoNNECT

The Sinumerik 840D sl is a universal and flexible CNC system. The Sinumerik 840D sl offers a wide range of functions. It is ideally suited for applications using the most diverse technologies. The Sinumerik 840D sl sets new standards with regard to dynamics, precision and ease of integration into networks.

With the Sinumerik 840D sl you profite from

  • Utmost performance and flexibility
  • System-wide openness
  • Highly effective protection against personal injury and damage to the machine

Sinumerik & the digital process-assistent "emcoNNECT"

  • emcoNNECT included in the standard machine with Siemens 840D sl
  • With just one click you can switch between emcoNNECT and the NC control
  • Full screen or sidebar mode

Highlights:

  • Free contour programming
  • Fast datum-setting process with touch probes
  • Tilting the working plane
  • Cylindrical surface machining
  • 3-D tool compensation
  • Fast execution through short block processing times
Show details Hide details

emcoNNECT - Digital Process Assistant

emcoNNECT - Digital Process Assistant
For increased productivity and efficiency in production.

emcoNNECT facilitates easy access to digital production – all important information and systems are accessed centrally on the machine.  The familiar NC control and hence the familiar operation of the machine remain unchanged.
A clear and compact overview of the machine state, the machine data and the operating mode is available at a glance thanks to the emcoNNECT Dashboard.  The hardware basis of the emcoNNECT control centre is a 22“ multi-touch display teamed with an industrial PC and a keyboard including HMI hotkeys for easy and intuitive operation via a user interface optimised for touchscreen use.

Included as standard equipment in the Siemens machine version (Siemens 840D sl).

Show details Hide details

Esprit (optional)

Esprit (optional)

The sensational CAM solution for turning and turning/milling. ESPRIT greatly simplifies the programming of complex machining processes and significantly reduces set-up times.

Applications:

  • Complete CNC programming for up to 22-axis turning
  • Turning/milling for single-spindle lathes
  • Turning/milling for multi-carriage turning centers
  • Turning/milling for multi-tasking machine tools including B axis

Simulations:

  • Dry runs in dynamic volume view
  • Shaded in the entire working environment: Machine tool, clamping devices, blank and workpiece
  • Extensive collision detection: Tool, blank, workpiece clamping devices and target/actual workpiece comparison
Show details Hide details

EMCO CPS Pilot (optional)

EMCO CPS Pilot (optional)
EMCO CPS PILOT is the virtual EMCO machine on the PC. The operator works at an external programming station with an image of the machine in simulated operation. Therefore, NC programs can be planned, programmed, simulated and honed.

The result is 100 % production reliability, up to 80 % shorter set-up times and an enormous increase in productivity and operating efficiency.

  • 100 % identical behavior of machine and PC
  • Collision monitoring for clamps, parts, tools, tool holders and machine components
  • Collisions can be completely eliminated before they even happen
  • The machine's productivity is maximized
  • Perfect tuning of both tooling systems
  • Resimulation and optimization of existing NC programs
  • Fewer rejects
  • Ideal for internal machining and operator training courses (no machine downtimes!)
  • Very little training required, as identical with the machine's user interface
Show details Hide details

Download

Filename Date
PDF-Icon CNC_lathe_Maxxturn_95 31.08.2018