Maxxturn 65

Maxxturn 65

Main and counter spindle Tool
Turret
Driven tools for milling and drilling operations
Y axis directly implemented in the machine construction
EMCO bar and gantry loader
Siemens Sinumerik 840D sl
emcoNNECT - Digital Process Assistant

Technical data

Work area

Travel in X/Y/Z: 260 / 80 (+/- 40) / 800 mm
Bar diameter: 65 (76/95) mm
Max. turning diameter: 500 mm
Swing over bed: 660 mm
Spindle distance: Main Spindle - Counter Spindle: 1050 mm
Rapid motion speeds in X/Y/Z: 30/12/30 m/min

Main spindle

Max. speed: 5000 rpm
Spindle nose: A2-6
Max. drive power: 21 / 29 kW
Max. torque: 200 / 250 Nm

Counter spindle

Max. speed: 5000 rpm
Spindle nose: A2-6
Max. drive power: 21 / 29 kW
Max. torque: 200 / 250 Nm

Tool turret

VDI size: 30 (40)
Number of tools: 12
Driven tools: 12
Max. speed: 5000 rpm
Max. drive power: 6.7 kW
Max. torque: 25 Nm

General data

Dimensions (LxWxH): 5300 x 2750 x 2355 mm (incl. chip conveyor)
Machine weight: 6000 kg

Highlights

High-precision Y-axis

High-precision Y-axis
Core machine construction

Part pick-up device

Part pick-up device
Part pick-up device

Spindle motor

Spindle motor
Spindle motor

Control

Control
Control

Tool turret

Tool turret
Tool turret

Maxxturn 65

  • High thermostability and precise machining High rapid motion speed
  • Very stable Y axis with long travel High-precision C axis
  • Driven tools 12 time VDI30 (VDI 40)
  • radial turret with single-motor engineering
  • Very compact machine layout
  • State-of-the-art control technology from Siemens of Fanuc for simple dialog-supported programming

Overall dimensions/Work space

Machine layout

Machine layout
Machine layout

Work area BMT 55

Work area BMT 55
Work area BMT55

Work area_VDI30

Work area_VDI30
Work area_VDI30

Work area_VDI40

Work area_VDI40
Work area_VDI40

Workpieces

Drive pulley

Drive pulley
Drive pulley made of aluminium

Distributor

Distributor
Distributor made of brass

Adjustor sleeve

Adjustor sleeve
Adjustor sleeve made of stainless steel

Spirit level

Spirit level
Spirit level

winch

winch
Winch made of brass

Application areas

  • Hydraulic/pneumatic components
  • Motors and vehicle parts
  • Medical engineering
  • Sliding and rolling bearings 
  • Materials handling technology
  • Fixing systems etc.

Versions

Maxxturn 65
Maxxturn 65

Maxxturn 65 M (Siemens)

Maxxturn 65 M (Siemens)
With driven tools and C axis

Maxxturn 65 M (Fanuc)

Maxxturn 65 M (Fanuc)
With driven tools and C axis

Maxxturn 65 MY (Siemens)

Maxxturn 65 MY (Siemens)
With driven tools, C axis and Y axis

Maxxturn 65 MY (Fanuc)

Maxxturn 65 MY (Fanuc)
With driven tools, C axis and Y axis

Maxxturn 65 SM (Siemens)

Maxxturn 65 SM (Siemens)
For complete machining with driven tools and C axis

Maxxturn 65 SM (Fanuc)

Maxxturn 65 SM (Fanuc)
For complete machining with driven tools and C axis

Maxxturn 65 SMY (Siemens)

Maxxturn 65 SMY (Siemens)
For complete machining with driven tools, C axis and Y axis

Maxxturn 65 SMY (Fanuc)

Maxxturn 65 SMY (Fanuc)
For complete machining with driven tools, C axis and Y axis

Options/Accessories

Band filter with high-pressure coolant pumps

Band filter with high-pressure coolant pumps
A coolant pressure of 25/40/60 or 80 bar can be set as needed. This enables coolant-fed drilling and milling tools to be used to their best advantage.



Rotating window Rotoclear S3

Rotating window Rotoclear S3

Rotating window glued to the inside of the safety glass. The rotating disc throws off coolant and chips. Leaving a clear view of the setup and the machining process

Part catcher

Part catcher
Finished parts are transported from the counter spindle to the finished parts container with the aid of the part catcher. This proven EMCO concept with the swiveling catcher ensures optimum access to the work area, free chip flow and careful removal of the finished parts.

Finished part conveyer

Finished part conveyer
The finished-part pick-up device puts the parts on an accumulating conveyer. A discontinuous belt ensures that the often very complex parts do not fall onto each other.

EMCO tool break monitoring

EMCO tool break monitoring
The tool status is monitored by evaluating the load on the various axis drive motors. Excessive loads point to wear or broken tools. Too low load indicates a tool is missing.

Tool measurement

Tool measurement
The tool measurement sensor mounted in the work area of the HYPERTURN makes it possible to measure tools in both the upper and lower turret within the machine.

Automation

Gantry Loader

Gantry Loader
Universal loading and unloading for preformed blanks and parts. Using the multiple grippers and handling systems the gantry loader can be customized to your individual needs.
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EMCO TOP LOAD 10-65/3300

EMCO TOP LOAD 10-65/3300
Compact single-loader for the automatic loading of bars in the diameter range from 10 to 65 mm and a length up to 3.3 meters.
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Unloading through the counter spindle

Unloading through the counter spindle
Long, slender workpieces can be removed from the machine through the counter spindle. Long parts can be stowed in different ways. The finished parts can either simply roll down an inclined surface, or be stored in a lateral magazine using a discontinuous belt.
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Short-bar loader SL 1200 EMCO

Short-bar loader SL 1200 EMCO
The EMCO short-bar loader SL 1200 is the perfect solution for the automatic reloading of pre-cut bars up to 1200 mm. The adavantage: small footprint and short loading times through shorter strokes. The control unit is perfectly adapted to the interface of the machine.
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Software/Control

Sinumerik 840D sl incl. ShopTurn and emcoNNECT

Sinumerik 840D sl incl. ShopTurn and emcoNNECT

The Sinumerik 840D sl is a universal and flexible CNC system. The Sinumerik 840D sl offers a wide range of functions. It is ideally suited for applications using the most diverse technologies. The Sinumerik 840D sl sets new standards with regard to dynamics, precision and ease of integration into networks.

With the Sinumerik 840D sl you profite from

  • Utmost performance and flexibility
  • System-wide openness
  • Highly effective protection against personal injury and damage to the machine

Sinumerik & the digital process-assistent "emcoNNECT"

  • emcoNNECT included in the standard machine with Siemens 840D sl
  • With just one click you can switch between emcoNNECT and the NC control
  • Full screen or sidebar mode

Highlights:

  • Free contour programming
  • Fast datum-setting process with touch probes
  • Tilting the working plane
  • Cylindrical surface machining
  • 3-D tool compensation
  • Fast execution through short block processing times
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emcoNNECT - Digital Process Assistant

emcoNNECT - Digital Process Assistant
For increased productivity and efficiency in production.

emcoNNECT facilitates easy access to digital production – all important information and systems are accessed centrally on the machine.  The familiar NC control and hence the familiar operation of the machine remain unchanged.
A clear and compact overview of the machine state, the machine data and the operating mode is available at a glance thanks to the emcoNNECT Dashboard.  The hardware basis of the emcoNNECT control centre is a 22“ multi-touch display teamed with an industrial PC and a keyboard including HMI hotkeys for easy and intuitive operation via a user interface optimised for touchscreen use.

Included as standard equipment in the Siemens machine version (Siemens 840D sl).

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Esprit (optional)

Esprit (optional)

The sensational CAM solution for turning and turning/milling. ESPRIT greatly simplifies the programming of complex machining processes and significantly reduces set-up times.

Applications:

  • Complete CNC programming for up to 22-axis turning
  • Turning/milling for single-spindle lathes
  • Turning/milling for multi-carriage turning centers
  • Turning/milling for multi-tasking machine tools including B axis

Simulations:

  • Dry runs in dynamic volume view
  • Shaded in the entire working environment: Machine tool, clamping devices, blank and workpiece
  • Extensive collision detection: Tool, blank, workpiece clamping devices and target/actual workpiece comparison
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EMCO CPS Pilot (optional)

EMCO CPS Pilot (optional)
EMCO CPS PILOT is the virtual EMCO machine on the PC. The operator works at an external programming station with an image of the machine in simulated operation. Therefore, NC programs can be planned, programmed, simulated and honed.

The result is 100 % production reliability, up to 80 % shorter set-up times and an enormous increase in productivity and operating efficiency.

  • 100 % identical behavior of machine and PC
  • Collision monitoring for clamps, parts, tools, tool holders and machine components
  • Collisions can be completely eliminated before they even happen
  • The machine's productivity is maximized
  • Perfect tuning of both tooling systems
  • Resimulation and optimization of existing NC programs
  • Fewer rejects
  • Ideal for internal machining and operator training courses (no machine downtimes!)
  • Very little training required, as identical with the machine's user interface
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Download

Filename Date
PDF-Icon CNC_lathe_Maxxturn_65_1000 21.08.2018