Hyperturn 200 Powermill

Hyperturn 200 Powermill

Main spindle for turning and milling operations
Milling spindle for flexible turning, drilling and milling operations:
two versions of milling spindles available - either with high torque (6.500 rpm / 630 Nm) or high spindle speed (10.000 rpm / 340 Nm)
Up to 200 tool magazine positions
Additionally equipped with a 3-positions pick-up magazine for tools up to a length of 1000 mm
emcoNNECT – Digital Process Assistant

Technical data

Travel in X/Y/Z: 915 // +/-300 // 3100-4100-5100-6100
Max. turning diameter: 1000 mm
Max. part length with tailstock: 3200 / 4200 / 5200 / 6200
Swing over bed: 1050 mm
Distance between centers: 3200 / 4200 / 5200 / 6200
Rapid motion speeds in X/Y/Z: 30 / 30 / 30 m/min
Feed force in X/Y/Z: 3000 / 2000 / 3000 N
Max. speed: 1800 U/min
Spindle nose: A2-15''
Max. drive power: 84 kW
Max. torque: 6410 Nm
Max. speed: 1800 U/min
Spindle nose: A2-15''
Max. drive power: 84 kW
Max. torque: 6410 Nm
Number of tool stations: 50 / 100 / 200
Tool holder: HSK-T 100 / PSC80 (Capto C8)
Max. speed: 6500 (10000) U/min
Max. torque: 630 (340) Nm
Dimensions (LxWxH): 12400-13400-14400-15400 x 4000 x 3400 mm
Machine weight: 30000 - 45000 kg abhängig von Typ/Zubehör

Highlights

Hyperturn 200 Powermill

  • Very large working space for the complete machining of large workpieces up to a turning diameter of 1000 mm with a maximum length of 6100 mm

Overall dimensions/Work space

Arbeitsraum

Arbeitsraum
Work Area

Installation plan

Installation plan
Installation plan

Versions

Application Cases

Options/Accessories

Band filter system with high-pressure coolant pumps

Band filter system with high-pressure coolant pumps
A coolant pressure of 25/40/60/80 bar can be set as necessary. This enables coolant-fed drilling and milling tools to be used to their best advantage.

EMCO tool breakage monitoring system

EMCO tool breakage monitoring system
The tool status is monitored by evaluating the load on the various axis drive motors. Excessive loads point to wear or broken tools. Too low a load indicates a tool is missing.

Software/Control

Sinumerik 840D sl for Hyperturn 200 Powermill

Sinumerik 840D sl for Hyperturn 200 Powermill
Shopturn-Shopmill/machining cycles, Machining simulation, Tool management, EMCO Diagnostics, etc.

The Sinumerik 840D sl with Operate user interface is ergonomically located at EMCO on the left of the work area and can be swivelled approx. 120° and - with the Hyperturn 200 - also be moved. Shopturn dialog programming, RJ45 and a 230 volt outlet on the side are included in the standard version as well as a robust OP19“ touchscreen for industrial use.

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emcoNNECT - Digital Process Assistant

emcoNNECT - Digital Process Assistant
For increased productivity and efficiency in production.

emcoNNECT facilitates easy access to digital production – all important information and systems are accessed centrally on the machine.  The familiar NC control and hence the familiar operation of the machine remain unchanged.
A clear and compact overview of the machine state, the machine data and the operating mode is available at a glance thanks to the emcoNNECT Dashboard.  The hardware basis of the emcoNNECT control centre is a 22“ multi-touch display teamed with an industrial PC and a keyboard including HMI hotkeys for easy and intuitive operation via a user interface optimised for touchscreen use.

Included as standard equipment in the Siemens machine version (Siemens 840D sl).

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Esprit (optional)

Esprit (optional)

The sensational CAM solution for turning and turning/milling. ESPRIT greatly simplifies the programming of complex machining processes and significantly reduces set-up times.

Applications:

  • Complete CNC programming for up to 22-axis turning
  • Turning/milling for single-spindle lathes
  • Turning/milling for multi-carriage turning centers
  • Turning/milling for multi-tasking machine tools including B axis

Simulations:

  • Dry runs in dynamic volume view
  • Shaded in the entire working environment: Machine tool, clamping devices, blank and workpiece
  • Extensive collision detection: Tool, blank, workpiece clamping devices and target/actual workpiece comparison
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EMCO CPS Pilot (optional)

EMCO CPS Pilot (optional)
EMCO CPS PILOT is the virtual EMCO machine on the PC. The operator works at an external programming station with an image of the machine in simulated operation. Therefore, NC programs can be planned, programmed, simulated and honed.

The result is 100 % production reliability, up to 80 % shorter set-up times and an enormous increase in productivity and operating efficiency.

  • 100 % identical behavior of machine and PC
  • Collision monitoring for clamps, parts, tools, tool holders and machine components
  • Collisions can be completely eliminated before they even happen
  • The machine's productivity is maximized
  • Perfect tuning of both tooling systems
  • Resimulation and optimization of existing NC programs
  • Fewer rejects
  • Ideal for internal machining and operator training courses (no machine downtimes!)
  • Very little training required, as identical with the machine's user interface
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