Hyperturn 45

Hyperturn 45

2 spindles
2 tool turrets
Driven tools on both turrets
Y axis
Automation with EMCO bar or swing loader
Siemens or Fanuc control
emcoNNECT – Digital Process Assistant (Siemens 840D sl)

Technical data

Travel in X/Y/Z: 160 /+40/-30 /510 mm
Bar diameter: 45 (51) mm
Max. turning diameter: 300 mm
Swing over bed: 430 mm
Rapid motion speeds in X/Y/Z: 30 / 15 / 45 m/min
Max. speed: 7000 rpm
Max. drive power: 15 kW
Max. torque: 100 Nm
Max. speed: 7000 rpm
Max. drive power: 15 kW
Max. torque: 100 Nm
VDI size: 25
Number of tools: 12
Driven tools: 12
Max. speed: 6000 rpm
Max. drive power: 4 kW
Max. torque: 16 Nm
VDI size: 25
Number of tools: 12
Driven tools: 12
Max. speed: 6000 rpm
Max. drive power: 4 kW
Max. torque: 16 Nm
Dimensions (LxWxH): 2650 x 1950 x 1985 mm
Machine weight: 4200 kg

Highlights

Hyperturn 45

  • Highly dynamic drives in all axes
  • Two high-performance work spindles
  • Two highly flexible, 12-station tool turrets
  • Stable Y axis with 70 mm travel
  • State-of-the-art control and drive technology
  • User-friendly dialog control with 3D graphics
  • Compact dimensions
  • Made in the Heart of Europe

Overall dimensions/Work space

Machine layout Hyperturn 45

Machine layout Hyperturn 45
Machine layout Hyperturn 45

Work area Hyperturn 45 SMY-plus

Work area Hyperturn 45 SMY-plus
Work area Hyperturn 45 SMY-plus

Floor plan EMCO TOP LOAD 8-45/3300

Floor plan EMCO TOP LOAD 8-45/3300
Floor plan EMCO TOP LOAD 8-45/3300

Workpieces

Examples of use

  • Production of precise workpieces in middle to large quantities General machinery and equipment engineering High-precision areas Medical technology Jewelry industry

Versions

Hyperturn 45 SM-plus

Hyperturn 45 SM-plus
Basic version of Hyperturn 45 SM-plus with main and counter spindle, two tool turrets with driven tool positions

Hyperturn SMY-plus

Hyperturn SMY-plus
Hyperturn SMY-plus with additional Y axis in the upper slide system

Options/Accessories

Band filter system with high-pressure coolant pumps

Band filter system with high-pressure coolant pumps
A coolant pressure of 25/40/60/80 bar can be set as necessary. This enables coolant-fed drilling and milling tools to be used to their best advantage.

Finished part conveyor belt

Finished part conveyor belt
On the conveyor belt within the machine casing, arranged lengthwise, with a storage surface of 1400 x 180 mm, the work pieces are put down damage free.

EMCO tool breakage monitoring system

EMCO tool breakage monitoring system
The tool status is monitored by evaluating the load on the various axis drive motors. Excessive loads point to wear or broken tools. Too low a load indicates a tool is missing.

Tool gauge

Tool gauge
The tool gauge allows tools to be measured quickly and accurately on both turrets in the work area. It is mounted manually in the holder in the work area and, after use, is replaced in a storage space in the machine housing.

Unloading through the counter spindle

Unloading through the counter spindle
Long, thin workpieces with diameters of up to 45 mm can be removed from the machine using the counter spindle. Parts are mostly stored on a sloping surface or, if necessary, also on a controlled conveyor to prevent any kind of damage occurring.

Automation

EMCO TOP LOAD 8-42/3200

EMCO TOP LOAD 8-42/3200
The EMCO TOP LOAD series was designed for feeding 3-meter long bar material into EMCO machines fully automatically. The EMCO TOP LOAD 8-42/3200 loads bar material having a diameter of up to Ø 42 mm.
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Swing loader

Swing loader
Universal loading and unloading for preformed blanks and parts. Using the multiple grippers and handling systems the swing loader can be customized to your individual needs.
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Short-bar loader SL 1200 EMCO

Short-bar loader SL 1200 EMCO
The EMCO short-bar loader SL 1200 is the perfect solution for the automatic reloading of pre-cut bars up to 1200 mm. The adavantage: small footprint and short loading times through shorter strokes. The control unit is perfectly adapted to the interface of the machine.
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Software/Control

Sinumerik 840D sl incl. ShopTurn

Sinumerik 840D sl incl. ShopTurn

The Sinumerik 840D sl is a universal and flexible CNC system. The Sinumerik 840D sl offers a wide range of functions. It is ideally suited for applications using the most diverse technologies. The Sinumerik 840D sl sets new standards with regard to dynamics, precision and ease of integration into networks. With the Sinumerik 840D sl you profite from

  • Utmost performance and flexibility
  • System-wide openness
  • Highly effective protection against personal injury and damage to the machine

Highlights:

  • Free contour programming
  • Fast datum-setting process with touch probes
  • Tilting the working plane
  • Cylindrical surface machining
  • 3-D tool compensation
  • Fast execution through short block processing times
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emcoNNECT - Digital Process Assistant

emcoNNECT - Digital Process Assistant
For increased productivity and efficiency in production.

emcoNNECT facilitates easy access to digital production – all important information and systems are accessed centrally on the machine.  The familiar NC control and hence the familiar operation of the machine remain unchanged.
A clear and compact overview of the machine state, the machine data and the operating mode is available at a glance thanks to the emcoNNECT Dashboard.  The hardware basis of the emcoNNECT control centre is a 22“ multi-touch display teamed with an industrial PC and a keyboard including HMI hotkeys for easy and intuitive operation via a user interface optimised for touchscreen use.

Included as standard equipment in the Siemens machine version (Siemens 840D sl).

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Fanuc 31i-B

Fanuc 31i-B
The Series 30i/31i/32i-MODEL B CNCs have been developed for the next generation of high performance machine tools

Their enhanced functionality and superior performance extends the potential of machine capabilities into the future. The product line spans from standard CNC applications up to the most complex machine tools and non-traditional applications. FANUC controls have a world-class reputation
for performance, precision, reliability and user-friendly operation, making them popular with the most demanding managers and operators alike. With more than 2.2 million controls already installed around the
globe, FANUC is the world’s leading CNC manufacturer. By choosing a machine tool with a FANUC CNC it will be available for production more often, process more parts and use less energy.

  • Compatibility with all predecessor CNC versions
  • Minimal integration required. Existing programs run without new/reprogramming
  • Simple parts programming through fixed cycles and customer macros
    This is complemented by the easy to use MANUAL GUIDE i Dialog Programming
  • Easy operation through a user-friendly graphics display for visual parts program checks
  • Extensive help functions
  • Interpolation in the nanometer range for the highest surface quality.
  • Ethernet connectivity:
    CNC screens allow the operator to display parts programs which are saved in an FTP server directory and to load selected files onto the machine. Alternatively, files can be loaded onto the machine from a remote office with the parts program transfer tool with .
    drag & drop.
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ESPRIT - Hyperturn 45 (optional)

ESPRIT - Hyperturn 45 (optional)
The sensational CAM solution for turning and turning/milling. ESPRIT greatly simplifies the programming of complex machining processes and significantly reduces set-up times.

Applications:

  • Complete CNC programming for up to 22-axis turning
  • Turning/milling for single-spindle lathes
  • Turning/milling for multi-carriage turning centers
  • Turning/milling for multi-tasking machine tools including B axis

 

Simulations:

  • Dry runs in dynamic volume view
  • Shaded in the entire working environment: machine tool, clamping devices, blank and workpiece
  • Extensive collision detection: tool, blank, workpiece clamping devices and target/actual workpiece comparison
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EMCO CPS PILOT - Hyperturn 45 (optional)

EMCO CPS PILOT - Hyperturn 45 (optional)
EMCO CPS PILOT is the virtual EMCO HYPERTURN on the PC. The operator works at an external programming station with an image of the machine in simulated operation. Therefore, NC programs can be planned, programmed, simulated and honed. The result is 100% production reliability, up to 80 % shorter set-up times and an enormous increase in productivity and operating efficiency.
  • 100 % identical behavior of machine and PC
  • Collision monitoring for clamps, parts, tools, tool holders and machine components
  • Collisions can be completely eliminated before they even happen
  • The machine's productivity is maximized
  • Perfect tuning of both tooling systems in the HYPERTURN
  • Resimulation and optimization of existing NC programs
  • Fewer rejects
  • Ideal for internal machining and operator training courses (no machine downtimes!
  • Very little training required, as identical with the machine's user interface
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