Concept Mill 55

Concept Mill 55

PC-controlled 3-axis Milling Machine for universal CNC Training

 

Up to 9 CNC controls on 1 machine applicable
Infinitely adjustable main drive
Automatic 8 station tool turret
High-resolution axis motors
Electromechanical tailstock
Robotic interface for integration into FFS/CIM systems

Technical data

Travel in X/Y/Z: 190/140/260 mm
Distance spindle nose: 77 - 337 mm
Number of axes: 3rd (4th axis optionally)
Rapid motion speeds in X/Y/Z: 2 m/min
Work feed X/Y/Z: 0-2 m/min
Feed force in X/Y/Z: 800/800/1000 N
Clamping area: 420 x 125 mm
Max. table load: 10 kg
Tool holder: EMCO similar SK30
Number of tools: 8
Max. speed: 3500 rpm
Max. drive power: 0.75 kW
Max. torque: 3.7 Nm
Dimensions (LxWxH): 980 x 960 x 1000 mm
Machine weight: 220 kg

Highlights

Concept Mill 55

  • Stable gray cast iron construction
  • Clockwise/anticlockwise spindle rotation
  • Infinitely variable main drive
  • CNC 3D continuous path control
  • Automatically reference points
  • EMCO EASY CYCLE control integrated - "on machine"

Overall dimensions/Work space

Machine layout Concept MILL 55

Machine layout Concept MILL 55
Machine layout Concept MILL 55

Workpieces

Examples of use

  • Contour milling
  • Thread milling
  • Tapping
  • Drilling

Options/Accessories

Courseware

Courseware
Comprehensive, well designed multimedia training materials
E[MCO] Campus - E-Learning 2.0 for machining - Train Concept - Win Tutorial - Vision: perfectly coordinated training materials in combination with the machines and the software simulate the industrial demands in the best manner and provide the best possible conditions for a successful training.

Machine base

Machine base
The machine base is equipped with an extendable load and provides additional space for a PC tower.

WinNC

WinNC
With the unique concept of the interchangeable control the user can learn up to 9 different controls on one concept machine or on an external workplace of programmer. All CNC technicians can be applied more flexibly. For further information see WinNC main menu: Software/controls -> WinNC.

Tool turret with 8 stations

Tool turret with 8 stations
The tool change is done by a tool turret equipped with 8 stations.

Engraving spindle attachment

Engraving spindle attachment
Because of the high transfer of speed engravings can be made.

NC dividing unit

NC dividing unit
For the Concept Mill 55 a dividing unit representing the 4th axis is available.

Electronic hand wheel

Electronic hand wheel
For moving the machine’s axes manually to set zero point and tool offsets.

USB control keyboard with TFT display

USB control keyboard with TFT display
By using a digitizer or the control keyboard (accessory with interchangeable key modules for the respective control type) the operation becomes easier and has a higher didactic value by its similarity to the original control.

Minimum lubrication unit

Minimum lubrication unit
with pressured air connection and level display

Automation

Integration into FMS and CIM systems

Integration into FMS and CIM systems
The robotics interface can not only control the peripheral equipment (such as automatic door, vice, etc.) but also connect the machine to other machines or devices (e.g. loading and unloading robots). The DNC interface allows programs to be started from the master computer.
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Pneumatic vice

Pneumatic vice
with end position control
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Automatic door

Automatic door
Thanks to the pneumatic unit the machine door opens and closes automatically or by pressing the button. The monitoring of the door position is done via end switch.
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Software/Control

EMCO WinNC

EMCO WinNC

The unique concept of the interchangeable control can be fitted to all Concept machines. In doing so, the user is trained on all CNC industry controls that are common to the market. Up to eight different control units can be installed and taught on one single machine at present.

The result: CNC technicians are flexible to work in a variety of settings.

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EMCO Win3D-View

EMCO Win3D-View

Win3D-View is a 3D simulation for turning and milling and is available as an option in addition to the WinNC Control. Graphic simulations of CNC controls are designed especially for industrial experience. Win3D-View displays exceed industry standards. Tools, blanks, clamping devices, and work processes are highly realistic. The system checks the programmed travel of the tool to prevent collision with clamping devices and blanks.

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EMCO CAMConcept

EMCO CAMConcept

CAMConcept is innovative software for complete CAD/CAM and CNC training, from design to manufacture.

CAMConcept incorporates both the functions of a professional CAD/CAM system and the advantages of a special training program. All core CAD program functions are available. Graphic displays of CNC cycles allow quick programming, while simulations and collision checks ensure that control programming is safe.

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Download

Filename Date
milling_machine_Concept_Mill_55_EN 22.07.2015
Concept_MILL_55_IT 17.04.2015
Concept_MILL_55_ES 17.04.2015
Concept_MILL_55_CZ 17.04.2015